MECC Based Additive Manufacturing Facility Delivered to US

Weatherhaven delivered a forward-deployable 3D printing facility, integrating MECC units to provide rapid, flexible, and cost-effective additive manufacturing at the front line.

Additive manufacturing MECCs at night with drone

Weatherhaven delivered a pioneering forward-deployable additive manufacturing facility to a US client, demonstrating true innovation in rapid fielded capability. Using our MECC units, this system delivers cost-effective, adaptable, and robust 3D printing at the front line. Uniquely, it provides fully operational facilities that can deploy, complex, and operate seamlessly on the ground or directly from trucks. The result is an agile solution, giving military and expeditionary operators immediate access to advanced manufacturing in contested or remote locations.

This breakthrough facility consists of two MECC units—one as a workshop and one as a dedicated additive manufacturing facility. They are complexed through an innovative interface, enabling fast setup and operational flexibility. Crucially, the MECC expandable containers maintain functionality in diverse configurations: standalone on the ground or mounted on vehicles. This modular design maximizes capability while minimizing logistical burden, setting a new benchmark for rapidly deployable containerised additive manufacturing.

Each expandable MECC unit is delivered fully integrated with all the systems and interfaces, ready of rate client to ‘drop in’ their printer technology. Unlike traditional deployments that require time-consuming setup, this system achieves full operational capability within minutes of arrival. The ability to transition from transport mode to production-ready is a game-changing feature, allowing immediate response to mission requirements. This level of integration ensures the end user has a complete, ready-to-operate manufacturing capability, anywhere in the world.

Critical to additive manufacturing success is a stable, clean, and controlled environment. The MECC facility incorporates a powerful HVAC system, ensuring the workspace maintains stringent environmental standards. This not only protects sensitive printing equipment but also ensures personnel comfort and safety during operations. By guaranteeing optimal conditions regardless of external climate, the facility can function across the globe. It provides true global capability, ensuring additive processes run with uncompromising precision.

Rapid deployment demands logistics flexibility, and these MECC units deliver exactly that. Each is CSC certified to transport as a standard 20′ ISO container, ensuring easy movement via sea, rail, or truck. Moreover, they are specifically engineered to meet C-130 airlift requirements, including reduced 8′ height profiles. By designing and manufacturing in-house, Weatherhaven can tailor MECC specifications to unique mission needs. This versatility ensures rapid delivery of manufacturing capability to any global theater.

The MECC’s advanced layered fabric wall system creates a perfectly sealed environment, protecting equipment during both transport and deployment. Once expanded, the three-in-one container offers unrivalled usable volume, giving operators the space to house sensitive additive systems while maintaining full environmental protection. This capability ensures the most delicate manufacturing processes remain unaffected by dust, temperature swings, or other external conditions. Operators gain the benefits of a large, stable facility without sacrificing transportability or protection.

The interior of the delivered MECC facility remains undisclosed, but it incorporates cutting-edge additive manufacturing and 3D printing systems. Installation was performed in strict adherence to manufacturer specifications, ensuring reliability and performance. By integrating these technologies within a redeployable, expandable platform, operators gain unprecedented capacity to design, prototype, and manufacture on demand in forward environments. This innovation means critical spare parts or mission-specific components can be produced immediately, reducing supply chain risk and enhancing resilience.

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James Kirk

Chief Operating Officer

17 years of technical shelter and camp system experience. Mechanical Engineer. Overall responsibility for getting projects to clients

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Client feedback

Client Engineer

‘Taking additive manufacturing to the frontline is simply game changing. The MECC really helps project that capability quickly’

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